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HR Wallingford helping achieve a successful hydraulic design for Ras Laffan common cooling water system

Posted: 12 February 2004

HR Wallingford (HRW) has provided specialist hydraulic design services to the consortium charged with constructing a new 300,000m³/hr common cooling water system (CCWS) at Ras Laffan Industrial City, Qatar, on behalf of Qatar Petroleum.

HRW’s studies helped to optimise the arrangement of the components that were critical to the efficient operation of the entire CCWS.

Background
Qatar Petroleum’s Ras Laffan Industrial City is located approximately 80km north of Doha, Qatar. The cooling water facilities at the Industrial City are amongst the largest in the world and will provide seawater for cooling at many major industries in the area including LNG, power plants and other petroleum/petrochemical facilities. The CCWS facilities have been constructed on behalf of Qatar Petroleum by a Consortium comprising Chiyoda Corporation of Japan and Consolidated Contractors International Company based in Athens, Greece.

The components that were most critical to the successful performance of the CCWS were the subject of a series of detailed hydraulic design studies prior to their construction. UK-based HR Wallingford Ltd (HRW) provided specialist hydraulic design services. HR Wallingford are international experts in civil engineering hydraulics and environmental hydraulics.

Specialist studies
HRW carried out specialist studies to refine and optimise the arrangement for the large sea water intake/pumping station structure. Refinements were designed to produce flow conditions in the pumping station that would promote the efficient operation of individual pumps and therefore of the CCWS as a whole.

HRW also undertook detailed studies for the complex receiving basin and stilling basin structure located at the head of the outfall system. The receiving basin structure includes a cascade of three weirs and associated energy dissipation arrangements in order to transfer cooling water through a 12m vertical drop. HR Wallingford identified design amendments that helped to ensure adequate energy dissipation in the cascade plunge pools. This reduced the risk of structural damage at the base of the structure, resulting from high impact pressures associated with the weir jets.

In addition to this work, HRW also refined the weir crest arrangements to promote smooth weir flow conditions. This reduced the risk of structural damage/fatigue resulting from severe flow disturbances adjacent to the weirs and oscillations of the weir jets.

Further information about HR Wallingford
HR Wallingford is an independent company that carries out consultancy and research in civil engineering hydraulics and the water environment worldwide. The company understand the water environment and how this inter-relates with project needs. Its risk-based process helps project owners and their contractors to optimize their developments.

HRW adds value to energy and industrial infrastructure projects by providing specialist design and engineering services in support of the development of marine terminals, water supply/wastewater disposal systems, cooling/warming water systems and pipelines.

Posted by Richard Price, Editor Pipeline Magazine

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