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ConocoPhillips' Lake Charles Refinery selects S Zorb Sulfur Removal Technology

Posted: 21 June 2003

Third company-owned site to utilise S Zorb SRT

ConocoPhillips will use its S Zorb Sulfur Removal Technology (SRT) for gasoline desulfurisation at its Lake Charles Refinery, located in Westlake, La.

The unit should be completed by fourth quarter 2005 and have a capacity of 35,000 BPD.

The Lake Charles facility, which has a crude oil processing capacity of 252 MBPD, will be the third location within the ConocoPhillips refining system to build an S Zorb unit. Other units are located in Borger, Texas, and Ferndale, Wash. The technology is licensed for use at a total of 42 refineries in the U.S. and abroad.

"S Zorb Technology is a significant, proven technology that enables refiners to meet or surpass world mandates on lower sulfur content in gasoline and diesel, and improve overall environmental performance," said Brian Evans, division manager, Fuels Technology.

"The S Zorb unit will enable our Lake Charles refinery to comply with EPA's Tier II gasoline sulfur regulations in advance of the 2006 deadline, as well as reach any future, lower sulfur standards.

"Cost efficiency has been continually improved by recent advancements in the S Zorb process design and in the catalyst sorbent material," continued Evans.

An assessment of the Lake Charles installation led engineers to adapt the S Zorb process design to better accommodate the facility's process needs.

The new engineering design is expected to reduce capital and operating costs from 10 to 25 percent over previous S Zorb process designs. In addition, the unit's reliability, while consistently high, will be further improved.

S Zorb SRT was developed to help oil companies comply with the U.S. Environmental Protection Agency's Tier II and the European Commission's Auto Oil sulfur regulatory levels.

Beginning in 2004, gasoline sold in the United States will have sulfur content phased down to a level no higher than 30 parts per million (ppm) on average. Today's average gasoline contains 340 ppm.

In 2002, Platts/Business Week recognised S Zorb SRT as the "Most Innovative Commercial Technology of the Year."

ConocoPhillips is the largest refiner in the United States, with crude oil processing capacity of just under 2.2 MMBPD; and the fifth largest refiner in the world, with crude oil processing capacity of about 2.6 MMBPD.

ConocoPhillips is an integrated petroleum company with interests around the world. Headquartered in Houston, the company had approximately 56,600 employees, $80 billion of assets and $100 billion of annualised revenues as of March 31, 2003.

For more information see www.conocophillips.com.

Posted by Richard Price, Editor Pipeline Magazine

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